Manufacturing Process

Our Process

Behind the Scenes: How we craft premium handmade rugs

BEHIND THE SCENES

How We Craft Premium Rugs

As a vertically integrated manufacturer from Bhadohi, India, we manage the entire lifecycle of rug production. This complete control ensures absolute quality, customizable specs, and highly competitive wholesale pricing for global importers, brands, and hospitality projects.

Step 01

Design & CAD

We translate your visual ideas and dimensions into precise CAD weaving maps and select color matching via the Pantone system.

Step 02

Wool & Dyeing

We source 100% natural yarns (New Zealand wool, viscose, bamboo silk) and dye them sustainably in large custom vats.

Step 03

Weaving & Tufting

Master artisans weave, knot, or hand-tuft the carpets on vertical looms using techniques passed down for generations.

Step 04

Quality & Export

Rugs undergo professional washing, shearing, final 3-tier inspection, custom packaging, and secure global cargo dispatch.

Factory Floor & Artistry Gallery

Real images showcasing the authentic hands and tools behind our rugs

Raw Wool & Yarn Sourcing

Raw Wool & Yarn Sourcing

Only premium New Zealand wool, organic cotton, and bamboo silk are selected.

Pantone Dyeing Process

Pantone Dyeing Process

Yarn dyed in custom vats to achieve the exact color shades for client collections.

Hand Loom Weaving

Hand Loom Weaving

Our local master artisans hand-weave complex patterns node-by-node on upright looms.

Hand-Tufting Craftsmanship

Hand-Tufting Craftsmanship

Precision hand-tufting guns are utilized to create thick, plush textures for custom orders.

Shearing & Washing

Shearing & Washing

Finished rugs are washed in clean water and sheared to ensure flat, even piles.

Final Quality Check & Packing

Final Quality Check & Packing

Each piece is checked for colorfastness, wrapped securely, and loaded for global shipping.

Start Your Custom Rug Project

Whether you need custom private labeling, hospitality contract rates, or specific wool blends, our manufacturing team is ready to deliver.

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